Top 20 Green factory in Bangladesh

With the United States Green Building Council’s and Leadership in Environmental and Energy in Design certification, Today Bangladesh has the most environmentally friendly garment manufacturers worldwide (USGBC).

The largest green factories in the world—171—are in Bangladesh’s readymade garment (RMG) industry.

The Bangladesh Garment factories and Exporters Association claims there were 144 green buildings a few months ago. Still, the total increased to 150 with the addition of the final one on October 7.

Out of the 150, 44 have platinum ratings, 93 have gold ratings, 9 have silver standards, and four have only been certified. The USGBC is waiting to approve 500 more apparel industry facilities as LEED facilities.

As local clothing suppliers have been improving workplace safety in response to recommendations from the Accord and Alliance. Two foreign building inspection and remediation agencies were established in the wake of the Rana Plaza building collapse in April 2013, which resulted in the deaths of approximately 1,138 garment workers. 

Bangladesh now has 40 of the top 100 green garment factories and nine of the top ten. In this post, the top 20 LEED-certified green garment factories in Bangladesh will be covered.

The impact of green garment factories

 For environmentally friendly garment factories, there are numerous standards. The green clothing market affects both the environment and business.

 On the one hand, these factories don’t harm the environment. By creating a company culture, they also lower costs for long-term business in the garment sector.

 Water and energy use can be significantly decreased thanks to these factories.

We must first understand what a “green factory” is. Green factory, meaning, according to BGMEA, is supposed to assist in reducing energy use by 40%, water consumption by more than 30%, and carbon dioxide emissions by more than 30%, further ensuring environmental safety.

A green, readymade garment sector produces enough clothing for the industry while reducing greenhouse gas emissions, conserving water, and safeguarding the environment.

Keep track of the amount of power, gas, and oil used daily and carbon dioxide released. Green factories can achieve these requirements without wasting resources or causing environmental harm.

Bangladesh’s RMG business is seeing a change thanks to a Leed-certified manufacturer there. Even while they may cost more to set up initially, these green factories help save operational expenses dramatically over time.

Let’s return to the main point; now we learn about Bangladesh’s top 20 Green factories. Let’s start!!

Top 20 Green factory in Bangladesh

Saiham Tower

Under the USGBC’s Core & Shell Category, Saiham Tower Company has achieved the Pre-certified Platinum level of LEED rating. Its territory office, which includes advancement projections, is 105,134 square feet.

It contains capabilities for reducing water consumption, energy reserve money obtained from client HVAC configuration, a lighting strategy, and safe materials and completions for the ecology.

This Company’s blend of aesthetics and practicality is exceptionally well-balanced and distinctive with Green Garments Building.

Mithela Textile industries limited

The Mithela Group’s Mithela Textile Industries Limited, founded in 2002, is a leader in the environmentally friendly textile production sector.

Strongly colored weaving materials that emit toxins that could harm the atmosphere surrounding the sector have been given a high pronouncement, the “LEED Platinum Testimony,” by the USGBC in 2018.

UHM ltd – Urmi Group

The Urmi Group has identified its guiding principles for Bangladesh’s future green apparel sector as part of its continuous improvement (CI) process.

UHM thinks that having a clear understanding of the Company’s mission and purpose will enable them to achieve its objectives more successfully.

The Company daily produces 160,000 pieces of clothing and 30 tons of fabric. Employs about 8,000 people, including over 250 professionals from different fields.

The garment factory has invested more than $55 million in total. Annual revenue of US$ 168 million in 2018. They are also GOTS, and Oeko-Tex certified.

Pioneer Denim Ltd

The Company has received recognition as the world’s largest Leed Platinum-certified textile mill. The Pioneer Denim Ltd organization consistently prays to provide the greatest brands with high-quality fabric.

Their clothing’s high quality has allowed them to establish a significant influence in the fashion business. The Company has a 150-acre plant, a 1.4 million square foot SUPERSTAR manufacturing facility, and the capability to produce 40 million yards of fabric annually, with an increase to 80 million yards in 2019.

The Company also features cutting-edge American and European machinery.

AR Jeans Producer Limited

Two multi-story buildings make up A.R. Jeans Producer Limited, where readymade garments are post-processed.

By becoming the 14th project in Bangladesh to receive LEED Platinum level certification, A.R. Jeans Producer Limited established a new standard for sustainability.

The project received an astounding 90 out of 110 points on the LEED green rating. This project is 186,719 square feet big.

Following are a few of the project’s major green components:

• The Company’s owners carefully chose A R Jeans Producer Ltd’s location. The market, school, mosque, and bus stations are all within 500 meters of each other. All other services and facilities are also close by. Additionally, the location offers safe places to park bicycles and promotes the usage of non-fossil fuel vehicles.

• Every drop that enters the production site is meticulously regulated. Rainwater cannot leave the area because of a rainwater management plant. For flushing toilets and other plantation needs, rainwater is gathered in a harvesting tank and recycled.

• A R Jeans Producer Ltd. has installed carbon dioxide sensors to track the concentration of CO2 in occupied spaces. Fans are triggered to control fresh air flow based on sensors’ feedback regarding the CO2 level.

• A crucial part of its green approach is a 45 K.W. solar power plant with extremely effective monocrystalline panels.

• To save 43% more energy than a typical building, energy-efficient LED lighting, servo-driven sewing machines, and variable flow drive-controlled compressors are installed in project buildings. All conditioned spaces use energy recovery ventilators to reduce energy consumption without sacrificing occupant comfort.

• Over 77% of the area in the buildings has natural light thanks to windows that have been enhanced and optimized.

• Over 40% (By Cost) of locally available materials have been used in construction to boost the local economy and lessen the environmental impact of transportation.

• More than 20% of the materials used to build this project were recycled. This has been done to lessen the negative environmental effects of extraction and transportation.

Designer Fashion Ltd

One of Bangladesh’s top LEED Platinum-certified clothing factories is Designer Fashion Limited. On May 29, 2018, Designer Fashion Limited received LEED Platinum certification. Out of a potential 110 points, it scored 89.

It is also renowned for being among Bangladesh’s biggest denim apparel producers, with top-notch washing facilities. This project is 369,056 square feet in size.

This factory has a washing plant on-site. The factory’s employees may go about their work without putting their bodily, social, or emotional well-being in danger.

This factory’s main goal is to establish and maintain relationships with local communities, employees, worldwide garment buyers, and garment specialists.

Northern Tosrifa Group

One of Bangladesh’s largest textile industries is the Northern Tosrifa Group. They have been in the apparel industry for 32 years—6 units of production.

Every year, 354 million clothes are created. They make 35 tons of fabric each day. They received the BGMEA award for Best Environmentally Compliant Factory.

SSG BD

Making world-class fabrics was the SSG BD team’s initial, rather straightforward goal. The Company has been a significant and successful producer, seller, and advertiser of electrical accessories and equipment for the past twenty years under the brand name “SUPERSTAR.”

Remi Holdings Ltd.

Bangladesh has established a world record for the construction of green manufacturing. Some companies in Bangladesh have been awarded the “Platinum” certification for environmentally friendly factories from the Leadership in Energy and Environmental Design (LEED).

Remi Holdings Limited is the facility that has recently emerged as the greatest in the world for quality. An environmentally friendly clothing manufacturer, Remi Holdings Limited, has established itself in Narayanganj’s Adamji Export Processing Zone (EPZ).

It belongs to the Bitopi Group’s sibling company. This garment’s project size is 245,947 square feet. Among all the garment manufacturers in the world, this one has the most. It scored 97 out of a possible 110 points.

The factory’s almost 2,500 employees are provided with a comfortable working environment through skylights and helicopter fans. The production floor also features a small garden.

This environmentally friendly workplace employs each sewing machine’s solar panels, LED lighting, and servo motors to reduce power use.

Thermo oil heaters have been installed in place of stream boilers to save production costs. Rainwater can be stored in a facility. The water is frequently used after being cleansed.

Envoy Textile

Envoy Textile owns the world’s first LEED Platinum Certified denim manufacturing facility. The Company, which is entirely focused on exports, first engaged in business in 2008.

Envoy, Bangladesh’s first denim manufacturing facility to use rope dyeing technology, has a monthly production cap of 4.5 million yards.

The Company’s spinning facility has a daily capacity of 62 tons of yarn production. The Company is LEED Certified, among other distinctions. President’s Award for I.D., National Environment Award, seven-time National Export Award winner, three-time ICSB National Award winner, and more.

Plummy Fashion Limited

Plummy Fashions has been recognized by USGBC as an environmentally friendly factory and awarded the “LEED Platinum” certification. The location of this magnificent industrial facility is Narayanganj, 20 kilometers south of Dhaka city center.

This project is 56,390 square feet in size. This project adheres to the U.S. “LEED” and U.S. Green Building Council’s guidelines (USGBC). It scored 92 out of a possible 110 points.

Three two-story structures with tin sheet roofs make up the factory. The top has solar panel installation. Steel makes up the main two-story manufacturing structure (pre-fabricated building). On all three sides, there are lengthy passageways.

Next to the gate, there is a bicycle camp. Bicycles owned by employees were stored in the base. There are 11 exit doors, even though there are five stairs to climb and descend. For the convenience of the workers, the entire factory has been air-conditioned.

The temperature will always be 26 degrees Celsius. Solar panels installed on the industrial roof will supply 13% of the needed electricity.

However, compared to comparable readymade clothing factories, it will use 50% less water and power. This facility boasts a sizable, lovely, serene garden.

In addition to ensuring a healthy ecosystem on the manufacturing grounds, a natural lake provides a sense of peace and relaxation, which is crucial in today’s busy world. 

Bitopi Group

Misami Group and Bitopi Group have entered the fashion industry, particularly among younger people. It is a company that is constantly self-aware.

Since then, Bitopi Group has expanded outside the apparel manufacturing and advertising industries to include event management and the fishing and agro-industries, employing 14,000 crucial workers.

The U.S. Green Building Council recognized Bitopi Group as LEED Platinum Certified Factories.  

Bangladeshi Green Leed Certified Factory Information:

• Bangladesh has 79 gold-standard, ten silver-standard, and 34+ platinum-rated green clothing factories.

• In Bangladesh, more than 500 green factories are awaiting green certification from the US GBC.

• Construction of green clothing is 30% more expensive than standard clothing.

• An energy-saving garment industrial unit can save 40%.

• The price of green initiatives is kept the same for customers.

• A local clothing retailer spent $3 billion on plant renovations.

Green Textile Limited Unit 3

One of Bangladesh’s most reputable sustainable clothing manufacturers is Green Textile Ltd (GTL) Unit 3. It is a subsidiary company of the Epic Group.

The Alliance for Bangladesh Worker Safety has approved its 100% compliant 131,482 square-foot textile manufacturing plant.

This project adheres to U.S. “LEED” and US Green Building Council criteria (USGBC). Unit 3 of Green Textile Limited scored 88 out of 110 points.

Karooni Knit Composite Ltd

One of the manufacturers in Bangladesh that is expanding the quickest is Karooni knit composite. It is situated in Dhaka’s Gazipur District. This project covers 304,700 square feet.

It is also referred to ba Bangladeshi garment factory with LEED Platinum certification. On April 14, 2020, Karooni Knit Composite received a LEED Platinum certification. Ninety out of a possible 110 points were earned by it.

A factory with a workable system for supply, manufacturing, service quality, purchasing, R&D, environmental management, and corporate social responsibility is Karooni Knit Composite.

It is an innovative, high-quality garment and textile conglomerate with factories in Bangladesh. This manufacturer strives to meet client wants and expectations while preserving the quality and consistency of their goods and services.

They do this by empowering and inspiring their partners, being transparent in their work processes, and investing continuously in their employees’ skill sets.

Tarasima Apparels Limited

In collaboration with the USGBC, the BGMEA organized a ceremony to present crests and certificates of appreciation to Bangladesh’s 13 LEED Platinum-certified manufacturers.

The highest-scoring LEED-certified factories in Bangladesh were Tarasima Apparels Ltd. It is a manufacturer of readymade clothing with a washing facility.

The headquarters of the clothing and fashion company TARASIMA APPARELS LTD is in Dhaka. It belongs to the Bitopi Group’s sibling company. This project is 500,000 square feet in size.

This project adheres to U.S. “LEED” and US Green Building Council criteria (USGBC). It scored 93 out of a possible 110 points. Tarasima Apparels Ltd. received recognition from the 2019 IPDC Bangladesh Supply Chain Excellence Awards in “Supply Chain Sustainability.”

The following list of this factory’s changes allow includes:

• The effort to provide “covered parking and building roofs” with high albedo coatings at the facility has significantly reduced the impact of Heat Island.

• The core of electricity and water management, including monitoring and control, is provided by the features of the campus-wide Building Automation System.

• The manufacture of clothing with low water imprints is made easier by using treated water from ETP for flushing and landscape applications.

• Sustainable cleaning is further aided by using eco-friendly cleaning products and carbon-free extruder cleansers. The TAL renewable method is used to transform industrial waste into renewable energy.

Vintage Denim Studio Limited

The first RMG factory to open in Bangladesh is Vintage Denim Studio Ltd. It received LEED Platinum certification in appreciation of its environmental revolution.

This project is allocated one hundred eighty-five thousand two hundred fifteen square feet. On a scale of 1 to 10, 90 is a perfect score. Any metric shows that this factory has become a landmark in the clothing world.

The project’s unique features include the following:

• 10% renewable energy.
• A 53% decrease in water costs.
• A 45% decrease in carbon footprint.
• A 46% decrease in energy costs.
• A 46% decrease in energy costs.

A greater level of occupant comfort, the occupants’ health and safety increasing occupant quality and productivity.

Kenpark 2

A reputable, legal, sustainable apparel manufacturing business is Kenpark Unit 2. It is situated in one of Chittagong’s two Export Processing Zones.

This project is 180,130 square feet in size. On December 5, 2018, Kenpark unit 2 received LEED platinum certification. It scored 88 out of a possible 110 points.

The corporate social responsibility recommendation of ISO 26000 has now been successfully implemented at Kenpark Unit 2.

Energy costs are down over 30%, a carbon footprint is down over 20%, and water costs are down over 60%, thanks to this factory. 

With its humble beginnings as a seven-production line manufacturer in a rented building, the Company has grown to employ a cadre of over 15600 people. It has evolved into a benchmark garment maker in Bangladesh.

Echotex Limited

With knitting, dyeing, digital and screen printing, laundering, and garments capabilities, Echotex is a well-known vertical setup in Bangladesh.

It produces readymade clothing with a built-up area of 500,000 square feet and is based in Gazipur, Bangladesh. This plant features highly advanced manufacturing equipment that allows it to produce more with less energy.

With 86 points out of a possible 110 in March 2017, Echotex Ltd. earned the LEED Platinum certification from the United States Green Building Council (USGBC), making Echotex one of the greatest environmentally friendly or green factories in Bangladesh.

The following list of this factory’s green features includes:

• This business has installed an efficient stormwater management system that directs hardscape runoff to a nearby green space.

• By traveling to the factory in a self-powered manner, a carbon emission-free commuter practice has been introduced.

• To reduce the impact of the heat island effect by making the concrete roof more reflective, the entire roof surface was painted white. Changing the flow rate on flush and flow fixtures lowered more than 30% of potable water.

• A district energy supply is employed to operate the energy system more effectively and efficiently.

• Clothing production uses less thermal energy when steam traps and condensate recovery systems are used.

• Echotex also employs CFC-free refrigerant for applications involving space cooling.

• Sustainable materials purchase guidelines are adhered to when acquiring recurring consumables and durable items.

• At Echotex Limited, mercury-free illumination is a practice.

Kaniz Fashion Limited

One of the largest apparel manufacturing companies in Bangladesh is Kaniz Fashion Ltd. It is situated in Dhaka-12’s 228/a Tejgaon Industrial Area.

The key to Kaniz Fashions Ltd’s future success is a commitment to the most cutting-edge technology, effective and dynamic management, and the highest work standards.

To create high-quality RMG products for the global market, it was founded in October 1998 under Group QA. This project is 146,000 square feet in size. It received 84 out of a possible 110 points.

Leading a company to realize social and environmental objectives is known as social performance.

Kaniz Garments Ltd consistently tries to keep it in good condition and periodically performs various internal and external audits to gauge the social performance of the business.

Innovation and commitment are the main drivers of Kaniz Fashion Ltd’s success. Kaniz Fashion Ltd’s world-class production cutting edge, present throughout Group QA, is its most unexpected characteristic.

Genesis Fashion Limited

One of M&J Group’s affiliated companies is Genesis Fashions Ltd. Leading fashion companies receive excellent quality clothing from M&J Group, one of the largest and most dependable clothes manufacturers.

Bangladesh’s Gazipur is home to Genesis Fashion Limited. This project covers 180000 square feet. It was awarded a LEED platinum certification after getting 81 out of 110 points, making it one of the top environmentally friendly factories.

Within the framework of Bangladesh’s labor and skills legislation and institutions, Genesis Fashion Limited showed how to coordinate training and investment among a collection of businesses and training providers in a sustainable and self-funded manner.

The following is a list of the project site’s main green features:

• This project uses high albedo paint on the building and parking lot roofs to reduce the impact of heat islands.

• Recycled treated water is utilized for flushing and landscaping.

• Water-saving fixtures like Prismatic taps and dual flush systems are introduced to reduce the amount of potable water used.

• Energy-efficient process equipment, HVLS fans, an energy-efficient LED & CFL lighting system, an energy-efficient VRF system with an Energy Recovery Wheel, and energy-efficient process machinery all help this plant minimize its energy usage.

• The project site repurposes construction waste like steel scrap and brickwork. Within 800 km, construction materials are sourced, produced, or harvested.

• Windows, skylights, and tall VLT glass are positioned to allow as much natural daylight as possible.

• To improve thermal comfort for the occupants, HVLS fans are offered.

• For the convenience of the employees’ lighting control, battery-operated lights are given.

Final Thought 

The establishment of environmentally friendly industries in Bangladesh has undergone a hidden revolution. According to USGBC, Bangladesh has the most environmentally friendly clothing manufacturing worldwide.

Bangladesh today faces competition from other strong nations. Bangladesh has already taken several actions to address this issue.

Diversification of products and markets, overcoming infrastructure challenges, boosting capacity for product delivery, implementing cost-cutting measures, and boosting value addition through post-connection development are a few of these.

The readymade clothing industry is now thriving, built on individuals initiative and run by the commercial savvy of the nation’s entrepreneurs.

Today, the readymade clothing sector has grown to such a size and significance that it is largely responsible for the nation’s economic stability.

References:

1. Respective websites of each factory.
2. https://www.usgbc.org/
3. http://download.bgmea.com.bd/BGMEA%20Sustainability%20Report%202020.pdf
4. http://www.gbig.org/places/77/activities?page=1
5. https://bd.apparelresources.com/business-news/sustainability/14-factories-leading-green-revolution-bangladeshs-rmg-sector/
6. https://bgmea.com.bd/page/Sustainability_Environment
7. https://en.wikipedia.org/wiki/Leadership_in_Energy_and_Environmental_Design